Kev cai tsim ntawm niaj hnub automated high-speed ntim kab conveyors, xws li qhov no los ntawm NCC Automated Systems, muaj txoj kev hloov thiab sib txuas cov peev xwm los ua kom cov khoom ntws nrawm thiab tso cai rau kev hloov pauv ntawm cov khoom loj thiab SKUs yooj yim.Photo courtesy of NCC Automation Systems
Txawm hais tias lub retrofit, retrofit los yog tshiab installation, conveyor systems yuav tsum ua raws li cov uas twb muaj lawm automation systems, noj tsawg zog thiab yuav ntse dua puas tau - muaj peev xwm hloov mus rau cov kev hloov nyob rau hauv cov khoom los yog ntim ntau thiab tsawg nyob rau hauv ib tug hloov.Nyob rau tib lub sijhawm, kev huv huv yuav tsum ua raws li FDA, USDA thiab 3-A cov qauv kev huv huv.Ntau qhov kev thauj mus los yog daim ntawv thov tshwj xeeb thiab feem ntau xav tau kev tsim qauv.Hmoov tsis zoo, cov khoom lag luam thiab cov teeb meem kev ua haujlwm tuaj yeem ncua kev tsim cov phiaj xwm tsim, yog li yuav tsum muaj kev npaj tsim nyog thiab teem caij.
Raws li kev tshawb fawb thiab kev lag luam tsis ntev los no, "Conveyor Systems Market los ntawm Kev Lag Luam", lub ntiaj teb conveyor systems lag luam loj yuav tsum loj hlob los ntawm US $ 9.4 billion hauv 2022 txog US $ 12.7 billion hauv 2027, nrog rau kev loj hlob txhua xyoo yuav yog 6%. .Cov tsav tsheb tseem ceeb suav nrog nce kev txais yuav cov khoom siv kho mob uas siv tau los daws cov kev daws teeb meem raws li niche specifications thoob plaws ntau yam kev lag luam siv kawg, nrog rau kev loj hlob xav tau los tswj cov khoom ntim siab, tshwj xeeb hauv cov neeg siv khoom / khw muag khoom, khoom noj khoom haus thiab dej haus.
Raws li tsab ntawv ceeb toom, kev nqis peev txuas ntxiv hauv kev tshawb fawb thiab kev tsim kho los ntawm cov chaw tsim khoom siv conveyor thiab cov khoom siv sib txuas txuas ntxiv yuav ua rau muaj kev xav tau rau cov kev daws teeb meem rau lub sijhawm kwv yees.Raws li United Nations Industrial Development Organization, kev siv cov khoom lag luam hauv cov teb chaws tsim kho yuav loj hlob mus txog kwv yees li US $ 30 trillion los ntawm 2025. Qhov kev loj hlob no xav kom nce kev lag luam automation nkag mus thiab xav tau cov khoom siv tau zoo.
Txawm hais tias qee qhov kev siv tshwj xeeb hauv kev lag luam khoom noj (piv txwv li, cov khoom noj ntau thiab qhuav) feem ntau koom nrog cov tubular conveyor systems (piv txwv li, nqus tsev, luag, thiab lwm yam), kev tshawb fawb qhia tau hais tias txoj siv conveyors yuav tsum yog qhov loj tshaj plaws los ntawm hom.thiab kuj yog ib feem nrov tshaj plaws.kev lag luam loj hlob sai tshaj plaws.Siv conveyors tuaj yeem tswj cov ntim loj ntawm cov nqi qis dua ib tuj-kilometer dua li lwm cov conveyors thiab tuaj yeem taug kev mus ntev dua yooj yim dua thiab qis dua.Txawm hais tias muaj ntau daim ntawv thov zaub mov thiab dej haus tshwj xeeb siv cov raj xa dej kaw kom txo cov plua plav thiab tswj kev huv, kev tshawb fawb qhia tias cov khoom siv conveyors ua haujlwm zoo nrog cov khoom noj tshwj xeeb thiab dej haus, tshwj xeeb tshaj yog nyob rau hauv ntim thiab warehousing / hauv kev xa khoom.
Tsis hais txog hom conveyor, kev huv huv yog qhov tseem ceeb hauv peb txoj kev lag luam.Cheryl Miller, tus thawj coj ntawm kev lag luam ntawm Multi-Conveyor tau hais tias "Kev hloov pauv kev nyiam huv mus txuas ntxiv yog lub ntsiab lus tseem ceeb ntawm kev sib tham ntawm cov chaw tsim khoom noj thiab dej haus," said Cheryl Miller, tus thawj coj ntawm kev lag luam ntawm Multi-Conveyor.Qhov no txhais tau hais tias yuav tsum muaj kev xav tau zoo rau cov tsev tsis muaj steel hlau tsim kom nruj cov cai noj qab haus huv xws li FDA, USDA lossis cov chaw ua haujlwm mis nyuj.Kev ua raws cai yuav xav tau kev tsim kho lub taub dej, cov ntaub thaiv kev tiv thaiv thiab kev sib txuas txuas ntxiv, kev txhawb nqa kev huv, cov qauv tu lub qhov, stainless hlau thav duab thiab cov khoom siv hluav taws xob tshwj xeeb, thiab cov qauv huv 3-A yuav tsum muaj ntawv pov thawj tiag.
ASGCO Ua tiav Conveyor Solutions muaj cov hlua khi, idlers, thawj thiab thib ob txoj siv siv tshuaj ntxuav, plua plav tswj, cov khoom siv hauv lub nkoj thiab lwm yam, nrog rau kev saib xyuas thiab kho cov kev pabcuam, txoj siv sia splicing thiab laser scanning.Tus Thawj Saib Xyuas Kev Lag Luam Ryan Chatman tau hais tias cov neeg siv khoom lag luam khoom noj khoom haus tab tom nrhiav kev siv tshuaj tua kab mob thiab cov hlua khi los tiv thaiv cov khoom noj.
Rau kev siv cov khoom siv ib txwm siv, siv ntug tsav siv tuaj yeem ua rau muaj ntau yam laj thawj.(Saib FE Engineering R&D, Lub Rau Hli 9, 2021) FE xam phaj Kevin Mauger, Thawj Tswj Hwm ntawm SideDrive Conveyor.Thaum nug yog vim li cas lub tuam txhab xaiv lub ntug-tsav conveyor, Mauger tau hais tias lub conveyor tuaj yeem raug tsav ntawm ntau lub ntsiab lus kom tswj tau txoj hlua khi.Tsis tas li ntawd, vim tias tsis muaj rotating rollers los yog tawb, lub conveyor yog yooj yim dua los ntxuav, uas yuav pab txo qhov kev pheej hmoo ntawm cov khoom noj.
Txawm li cas los xij, txoj siv conveyors nrog cov menyuam muaj kev ywj pheej / lub cev muaj zog muaj ntau qhov zoo dua li cov qauv siv lub cev thiab lub cev muaj zog, tshwj xeeb tshaj yog los ntawm kev nyiam huv.Van der Graaf Thawj Tswj Hwm Alexander Canaris tau taw qhia qee qhov teeb meem hauv kev xam phaj nrog FE Engineering's R & D department ob peb xyoos dhau los.Txij li thaum lub cev muaj zog thiab lub zog yog nyob rau hauv lub nruas thiab yog hermetically kaw, tsis muaj gearboxes los yog lwm lub cev muaj zog, tshem tawm cov qoob loo ntawm cov kab mob.Nyob rau tib lub sijhawm, kev tiv thaiv kev ntsuas ntawm cov khoom no kuj tau nce mus rau IP69K, tso cai rau lawv ntxuav nrog cov tshuaj hnyav.Cov menyuam sib dhos haum cov qauv thiab cov thermoplastic conveyor siv nrog sprocket systems los muab txoj haujlwm tswj kev ntsuas.
ASGCO's Excalibur Food Belt Cleaning System muab cov nplaum nplaum nplaum tawm ntawm txoj siv ua ntej nws tuaj yeem txav mus ntxiv, ua rau txoj siv tawv tawv los yog raug ntes rau hauv cov kabmob lossis lwm qhov chaw.Cov cuab yeej siv tau nrog lwm cov khoom nplaum xws li chocolate lossis protein.Diam duab courtesy of ASGCO
Kev tu thiab txo qis qis yog qhov tseem ceeb tshaj plaws niaj hnub no, thiab kev ntxuav hauv qhov chaw (CIP) yog qhov tsim nyog ntau dua li qhov zoo-rau-muaj.Rick Leroux, tus lwm thawj coj thiab tus thawj tswj hwm ntawm Luxme International, Ltd., ib lub chaw tsim khoom ntawm tubular saw conveyors, pom kev txaus siab rau CIP conveyors.Tsis tas li ntawd, cov khoom siv conveyors feem ntau tau nruab nrog cov khoom siv los ntxuav cov khoom sib tiv tauj kom ntev lub sijhawm ntawm kev tu lub voj voog.Yog li ntawd, cov khoom siv ua haujlwm huv dua thiab siv sijhawm ntev dua.Qhov kev tshem tawm, Leroux tau hais tias, yog qhov ncua sij hawm ntev ntawm ntau yam tshuaj ntxuav ua ntej kev ntxuav ntub txhais tau tias muaj sijhawm ua haujlwm thiab cov khoom lag luam.
Ib qho piv txwv ntawm cov cuab yeej siv tu yog ASGCO Excalibur zaub mov qib kev siv tshuaj ntxuav tes uas tau teeb tsa hauv lub tsev noj mov hauv Midwest.Thaum muab ntsia rau ntawm txoj siv conveyor, cov hlau tsis muaj steel (SS) thaiv cov khob noom cookie los ntawm kev nqa mus.Hauv cov khoom noj khoom haus, yog tias cov khoom siv no tsis tau teeb tsa, lub khob noom cookie rov qab yuav tsis tuaj yeem tawm ntawm txoj siv, sib sau rau ntawm txoj siv tawv thiab xaus rau ntawm cov menyuam rov qab, ua rau txoj siv zog thiab ntug kev puas tsuaj.
Tubular cab conveyor txiag Cablevey tab tom pom kev txaus siab los ntawm cov chaw tsim khoom noj thiab dej haus hauv kev thauj cov khoom xyaw thiab cov khoom noj khov, hais tias Clint Hudson, tus thawj coj ntawm kev muag khoom.Qhov txiaj ntsig ntawm kev siv lub raj xa dej los thauj cov khoom lag luam qhuav yog tias nws txo cov plua plav thiab ua kom thaj chaw nyob ib puag ncig nws huv.Hudson tau hais tias kev txaus siab rau lub tuam txhab Clearview cov kav dej tau loj hlob vim tias cov txheej txheem tuaj yeem pom tias muaj dab tsi tshwm sim hauv cov khoom lag luam thiab pom qhov muag tshuaj xyuas cov khoom siv rau kev huv.
Leroux hais tias kev saib xyuas kev nyiam huv hauv kev ntim khoom yog qhov tseem ceeb ib yam li hauv kev tsim khoom.Piv txwv li, nws teev qee cov ntsiab lus tseem ceeb:
Leroux kuj tau sau tseg tias cov txheej txheem muaj kev txhawj xeeb txog kev siv hluav taws xob.Lawv xav pom lub zog 20-horsepower dua li 200-horsepower ib.Cov chaw tsim khoom noj khoom haus tseem tab tom nrhiav cov tshuab thiab cov cuab yeej siv nrog cov tshuab tsis tshua muaj suab nrov uas ua tau raws li cov qauv huab cua huv.
Rau cov chaw tsim khoom tshiab, nws tuaj yeem yooj yim xaiv cov khoom siv modular conveyor thiab muab tso rau hauv ib qho system.Txawm li cas los xij, thaum nws los txog rau lub sijhawm los hloov kho lossis hloov cov khoom siv uas twb muaj lawm, yuav tsum muaj kev cai tsim, thiab cov tuam txhab xa khoom feem ntau tuaj yeem siv "kev cai" tshuab.Tau kawg, ib qho teeb meem muaj peev xwm nrog cov khoom siv kev cai yog qhov muaj cov khoom siv thiab kev ua haujlwm, uas qee tus neeg muag khoom tseem ceeb tshaj tawm tias yog ib qho teeb meem hauv kev teem caij ua tiav cov hnub ua tiav.
Cablevey's Hudson tau hais tias "Feem ntau ntawm cov khoom uas peb muag yog cov khoom siv modular tsim los ua kom tau raws li ntau yam ntawm cov neeg siv khoom xav tau," Cablevey's Hudson tau hais."Txawm li cas los xij, qee cov neeg siv khoom muaj cov cai tshwj xeeb uas peb cov khoom tsis tuaj yeem ua tau raws li.Peb lub tuam tsev engineering muab kev pabcuam tsim qauv kom tau raws li cov kev xav tau tshwj xeeb no.Cov khoom siv kev cai siv sijhawm ntev dua kom ncav cuag cov neeg siv khoom dua li peb cov khoom lag luam tawm, tab sis lub sijhawm xa khoom feem ntau tau txais "
Feem ntau cov kev xav tau conveyor tuaj yeem ua tau raws li qhov system raws li cov nroj tsuag tshwj xeeb lossis cov nroj tsuag.ASGCO muab ntau yam kev tsim qauv thiab kev pabcuam engineering, "Chatman hais.Los ntawm nws cov neeg koom tes ntau yam, ASGCO tuaj yeem txo cov saw hlau tsis muaj zog thiab xa cov khoom thiab cov kev pabcuam raws sijhawm.
"Txhua lub khw, tsis yog zaub mov thiab dej haus xwb, tab tom ntsib kev nyuaj uas tsis tau pom dua vim muaj kev cuam tshuam ntawm cov saw hlau sib tsoo thiab muaj kev sib kis vim muaj kev ua haujlwm tsis txaus," Multi-Conveyor's Miller tau hais."Ob qho ntawm qhov tsis txaus ntseeg no ua rau muaj kev xav tau ntau ntxiv rau cov khoom tiav.cov khoom, uas txhais tau tias: "Peb xav tau ib yam dab tsi, thiab peb xav tau nag hmo."Kev lag luam ntim khoom tau xaj cov cuab yeej siv tau ntau xyoo, nrog lub sijhawm hloov pauv ntawm kwv yees li ob lub hlis.Cov xwm txheej tsim khoom thoob ntiaj teb tam sim no yuav tsis tig tawm ntawm kev tswj txhua lub sijhawm sai sai.Kev npaj ua ntej rau cov khoom siv cog qoob loo, paub tias cov khoom siv yuav zoo tshaj qhov qub, yuav tsum yog qhov tseem ceeb rau txhua lub tuam txhab FMCG.
"Txawm li cas los xij, peb kuj tseem muab ob lub tshuab ua ntej tus qauv conveyors rau kev xa khoom raws sijhawm," Miller ntxiv.Lub Success Series muaj cov qauv, yooj yim, ncaj chains uas tsis tas yuav yaug.Lub processor xaiv qhov dav thiab nkhaus uas tau teev ua ntej thiab muab cov kev xaiv ntev.Multi-Conveyor kuj muaj Slim-Fit huv huv tshuab hauv qhov ntev thiab qhov dav.Miller tau hais tias txawm tias qhov kev thov siab dua, lawv tseem pheej yig dua li cov kev cai conveyor kev daws teeb meem.
Multi-Conveyor tsis ntev los no tau teeb tsa lub kaw lus los ua cov nqaij qaib khov khov.Raws li nrog cov kev txhim kho niaj hnub no, kev hloov pauv yog qhov tseem ceeb ntawm kev ua kom cov khoom txav mus los.Cov teeb meem uas tau ntsib los ntawm daim ntawv thov no suav nrog:
Qee cov khoom xav tau tsuas yog ob lub tshuab ntim khoom kom xa cov khoom hauv ob txoj kab ncaj qha mus rau X-ray system.Yog hais tias ib tug bagger tsis ua hauj lwm, cov khoom yuav raug xa mus rau ib tug thib peb bagger thiab thauj mus rau lub hloov lwm lub tsev tshuab, uas yuav muab tso rau xa cov hnab mus rau lwm txoj kev conveyor nyob rau hauv cov ntaub ntawv ntawm downtime.Lub bagger tam sim no khoob.
Qee cov khoom xav tau peb lub tshuab ntim khoom kom ua tiav qhov yuav tsum tau ua.Qhov thib peb packer xa cov khoom mus rau lub tshuab hloov mus, uas faib cov hnab sib npaug ntawm ob sab saum toj cov khoom thauj khoom ntawm cov packer raws.Qhov thib peb ntws ntawm lub tshuab ntim khoom ces nkag mus rau qhov sib txuas nce / nqis servo txuas ntawm txhua txoj kab.Txoj siv servo ntawm cov khoom lag luam qis tso cai rau cov hnab los ntawm qib siab kom poob rau hauv lub qhov uas tsim los ntawm servo siv.
Multi-conveyor tswj systems thiab hnab tuav conveyors yog ib feem ntawm ib tug loj tag nrho system uas kuj muaj xws li txhua yam ntawm ob rooj plaub loading kab mus rau ib tug unloading kwj, tag nrho cov ntaub ntawv indexing thiab consolidation, hlau detectors, ib tug overhead roller conveyor thiab ces ib tug palletizing kab..CPU.Lub hnab thiab lub thawv kaw lus tswj hwm los ntawm PLC thiab suav nrog ntau tshaj peb lub kaum os qhov sib txawv zaus tsav thiab ntau lub servos.
Kev npaj cov khoom siv loj loj feem ntau cuam tshuam ntau dua li tsuas yog tso lossis tso cov khoom xa mus rau hauv ib qho kev teeb tsa.Ntxiv nrog rau kev ua kom tau raws li lub cev tshwj xeeb ntawm cov nroj tsuag, cov khoom siv yuav tsum ua kom tau raws li cov khoom siv hluav taws xob, muaj cov khoom siv sib xws, thiab ua tau raws li kev tiv thaiv corrosion, kev pabcuam thauj khoom, hnav, huv huv thiab cov khoom siv hloov kev ncaj ncees, Leroux tau hais.Ib qho kev cai tsim conveyor feem ntau yog cov khoom lag luam zoo tsim los muab cov nqi ntev dua rau cov processor vim nws tau tsim tshwj xeeb los ua kom tau raws li cov kev xav tau ntawm ib daim ntawv thov tshwj xeeb.
Daim ntawv thov ntawm tus ntse conveyor tiag tiag nyob ntawm qhov khoom noj processor xav tau hauv ib daim ntawv thov tshwj xeeb.Txhawm rau khoob lub hnab loj ntawm cov hmoov lossis cov khoom siv granular rau hauv lub thawv, koj tsuas yog yuav tsum tau tig lub nplai ua haujlwm rau lossis tawm.Txawm li cas los xij, Chatman hais tias automation yog qhov tseem ceeb hauv kev ua kom cov tshuab conveyor siv tau zoo dua.Kev tsav tsheb tom qab automation yog qhov kawg los txhim kho qhov zoo ntawm cov khoom tiav thiab qhov ceev ntawm qhov system.
Multi-Conveyor siv tus neeg teb xov tooj-tswj kev sib txuas lus thev naus laus zis npog cov qauv tsim."Peb siv HMIs thiab servo tsav los muab kev hloov pauv sai dua thiab zoo dua rau kev ntim khoom sib txawv, cartoning thiab palletizing kab teeb tsa," Miller hais."Flexibility nyob rau hauv cov khoom zoo, qhov hnyav thiab qhov loj yog ua ke nrog kev tsim khoom thiab kev nthuav dav yav tom ntej."kev sib txuas lus systems.
Leroux tau hais tias thaum cov khoom siv ntse ntse muaj los ntawm ntau tus neeg muag khoom, lawv tseem tsis tau mus txog qib siab ntawm kev saws me nyuam vim cov nqi peev ntawm kev sib koom ua ke ntawm cov khoom ntse thiab cov kev tswj hwm cuam tshuam yuav tsum tau siv cov ntaub ntawv sau los ntawm cov khoom siv.
Txawm li cas los xij, nws hais tias tus tsav tsheb tseem ceeb rau kev lag luam khoom noj kom ua kom cov khoom siv ntse dua yog qhov yuav tsum tau taug qab thiab txheeb xyuas cov txheej txheem ntxuav siv CIP kev siv huv si ntawm qhov chaw puas, RTE lossis hloov mus rau ntim.
Raws li ib feem ntawm cov kev pab cuam tu, ntse conveyors yuav tsum tau sau ib tug batch SKU thiab koom nrog SKU nrog dej kub, so lub sij hawm, tshuaj tsuag siab, dej kub, thiab ntub ntxuav kua conductivity rau txhua alkali, kua qaub, thiab tshuaj tua kab mob rau lub voj voog ntxuav.Ntxuav theem.Leroux hais tias cov sensors tseem tuaj yeem saib xyuas huab cua kub thiab lub sij hawm ziab thaum lub sij hawm quab yuam cua sov cua kom qhuav.
Kev siv tau ntawm cov kev ua kom huv huv tsis tu ncua thiab ua tib zoo ua kom zoo tuaj yeem siv los lees paub tias tsis muaj kev hloov pauv mus rau cov txheej txheem kev huv huv.Kev soj ntsuam CIP ntse ceeb toom rau tus neeg teb xov tooj thiab tuaj yeem rho tawm / rho tawm lub voj voog tu yog tias kev ntxuav tsis ua raws li cov kev txwv thiab cov txheej txheem teev tseg los ntawm cov chaw tsim khoom noj.Qhov kev tswj xyuas no tshem tawm qhov xav tau rau cov neeg tsim khoom noj los cuam tshuam nrog cov khoom siv tsis zoo uas yuav tsum tsis lees paub.Qhov no tiv thaiv cov kab mob los yog allergens los ntawm kev nkag mus rau hauv cov khoom kawg ua ntej ntim los ntawm cov khoom siv tsis raug, yog li txo qhov kev pheej hmoo ntawm cov khoom rov qab.
"Smart conveyors pab kom maj mam tuav thiab ua kom muaj txiaj ntsig zoo hauv kev npaj zaub mov noj," FE, Lub Kaum Hli 12, 2021.
Cov ntsiab lus txhawb nqa yog ib ntu them nyiaj tshwj xeeb uas cov tuam txhab kev lag luam muab cov khoom lag luam zoo, tsis muaj kev ncaj ncees, tsis yog lag luam cov ntsiab lus ntawm cov ntsiab lus txaus siab rau cov neeg tuaj saib khoom noj khoom haus engineering.Tag nrho cov ntsiab lus txhawb nqa yog muab los ntawm cov koom haum tshaj tawm.Xav koom nrog hauv peb cov ntsiab lus txhawb nqa?Thov hu rau koj tus neeg sawv cev hauv zos.
Qhov kev sib tham no yuav qhia txog cov phiaj xwm pab pawg cov hom phiaj thiab lub hom phiaj los tsim kom muaj kev huv, cov neeg ua haujlwm-cov khoom siv raw khoom thiab cov khoom tiav ua tiav thaum ua kom muaj txiaj ntsig thiab muaj txiaj ntsig rau lub tuam txhab thiab nws cov neeg siv khoom.
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Ua ke nrog kev tshawb fawb tob nrog cov txiaj ntsig siv tau, phau ntawv no muab cov tub ntxhais kawm tiav nrog rau kev xyaum ua zaub mov engineers, kws tshaj lij, thiab cov kws tshawb fawb nrog cov cuab yeej los pab lawv nrhiav cov ntaub ntawv tshiab ntawm kev hloov pauv thiab kev txuag cov txheej txheem, nrog rau cov txheej txheem tswj thiab cov teeb meem kev tu cev.
Post lub sij hawm: Oct-13-2023